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Pochampally (Smart Ikat Handloom Weaving Shuttle & Color Sorter)

Source: Stemoto Original

Construct a mini weaving loom with a motorized shuttle slider and TCS3200 RGB color sensors. The system checks yarn color sequences for Pochampally Ikat saree designs and weaves patterns automatically.

Categorisation

Stage 2: Builder (8-10)Algorithmic & Procedural ThinkingPattern Recognition & Data AnalysisTabletop & Physical PropsSTEM ExperimentArts & Crafts

Props & Materials Required

  • Mini wooden handloom weaving frame with warp threads
  • Colored yarn spools (Red, Yellow, Blue, White)
  • Motorized linear shuttle slider (stepper / servo driven)
  • TCS3200 RGB color sensor module
  • ESP32 controller board
  • DFPlayer Mini MP3 module + 3W speaker

Step-by-Step Instructions

1

Select Ikat Saree Pattern

Select pattern on screen: 'Diamond Ikat (Red-Yellow-Red-Yellow)'.

2

Pass Motorized Shuttle

Press 'Weave Step'. Linear slider drives shuttle through warp threads.

3

Color Sensor Thread Inspection

TCS3200 color sensor checks thread color sequence. Speaker: 'RED thread verified! Shuttle passing!'

4

Handloom Weaving Complete

After 20 weave passes, child inspects woven fabric. Speaker plays Telangana Pochampally weaver story!

Why It Works & Notes

Pochampally Ikat weaving involves complex mathematical tie-and-dye patterns. Combining handloom thread weaving with stepper-motor shuttle movement and RGB color sensors connects traditional Indian craft with textile automation.

Parent Note:

Looking Around Chapter 22: Pochampally | STEM Tech: Stepper Motor Linear Shuttle Actuation & RGB Thread Pattern Verification — industrial automated Jacquard textile looms.